Our Story

Cokebusters was founded by John Phipps MBE in 2005 with one clear purpose: to solve real, practical problems in industrial process maintenance.

Our roots lie in the oil and energy industries, where customers were struggling with coke and scale build-up inside process tubes, compromising efficiency, integrity and safety.

We quickly evolved from a service provider into a technology-led engineering organisation, continually investing in research and development to solve challenges that others couldn’t. This led to the creation of patented mechanical pigs, intelligent inspection tools and integrated service methodologies that have reshaped what’s possible in mechanical pigging and in-line inspection.

Our innovation trajectory has included:

  • Developing the world’s leading single-bodied smart pig, capable
    of navigating previously “unpiggable” systems
  • Designing and manufacturing our own Double Pumping Units, Water Filtration machines and complex test loops
  • Extending our capabilities into comprehensive integrity management
    and data interpretation services
  • Winning prestigious industry recognition – including multiple King’s Awards for Export, International Trade and Innovation.

From our first projects to our most advanced inspection campaigns, Cokebusters has always blended engineering expertise, operational excellence and a deep understanding of customer needs. As always we are guided by John’s favourite quote:

“We will survive and prosper if we export to the growing and sophisticated markets of the world goods of a quality which they are entitled to demand, at a price beyond which they will not pay and on the day they rightly demand delivery. To meet this, there is only one criterion: the pursuit of excellence.”

Today we work with clients in oil and gas, petrochemicals, pipelines, utilities and beyond, continually pushing the boundaries of what can be cleaned, inspected and assured.

Two Decades of Continuous Innovation

Investment in research and development has been central to everything we do since the beginning. Our intelligent pig technology is perhaps the clearest expression of that commitment – evolving through four generations of engineering refinement, from early stainless steel prototypes to the ultra-compact, titanium-bodied Mark VI currently in field deployment.

Each iteration has been designed, built and tested in-house, driven by operational experience and the demands of increasingly complex client assets. With a fifth generation already in development, that process of continuous improvement shows no sign of slowing. It is this sustained investment in our own technology that has established and maintained Cokebusters’ position at the forefront of intelligent in-line inspection.

1997-2012

1st Generation Mark I, II & III

  • Early prototypes
  • Twin body
  • Stainless steel
2012 – present

2nd Generation Mark IV

  • Single body
  • Li-Fe battery
  • New PCB stack
  • PEEK materials
2020 – present

3rd Generation Mark V

  • Enhanced coverage
  • Modified detection logic
  • Updated mechanical design
2022 – Present

4th Generation Mark VI

  • Ultra small device
  • Titanium body
  • New PCB stack
  • Revised end cap & ancilliaries
2026

Coming soon…

Awards

Innovation, resilience and international growth have defined Cokebusters’ journey. Over the years, our commitment to engineering excellence, technology development and global service delivery has been recognised through a number of prestigious regional, national and international awards.

These accolades reflect not only the strength of our technology and operational capability, but also the dedication of our people and the trust placed in us by customers worldwide.

2018

Queen’s Award for Enterprise: International Trade

Cokebusters was honoured with the Queen’s Award for Enterprise in the category of International Trade, one of the United Kingdom’s highest official business accolades.

 

This award recognised our sustained growth in overseas markets and our expanding global footprint, reflecting the increasing international demand for Cokebusters’ mechanical decoking, descaling and inspection technologies.

2021

West Cheshire and North Wales Chamber of Commerce ‘Business Growth Award

2022

Energy Industries Council (EIC) Regional Award: Resilience

2023

Energy Industries Council (EIC) Awards: Survive & Thrive – Innovation & Diversification (Regional Winner)

At the Energy Industries Council (EIC) Regional Awards, Cokebusters was recognised for Innovation and Diversification.

 

This award highlighted the company’s ability to adapt, evolve and develop new technologies in response to complex industry challenges, reinforcing our position as a resilient and forward-thinking engineering organisation.

2023

Energy Industries Council (EIC) Awards: Company of the Year

Later in 2023, Cokebusters received the EIC’s highest honour — Company of the Year.

 

This award celebrated the combined achievements of our technology developers, operational delivery teams and support infrastructure, recognising both innovation and execution across global energy markets.

2024

King’s Award for Enterprise: International Trade

Building on our earlier recognition, Cokebusters was awarded the King’s Award for Enterprise in International Trade in 2024.

 

This award acknowledged continued export growth, global expansion and the strengthening of international client partnerships across multiple regions.

2024

King’s Award for Enterprise: Innovation

Cokebusters was named National Winner in the Digital Revolution category at the British Chamber of Commerce Business Awards.

 

This accolade recognised the company’s high-accuracy ultrasonic inspection technologies, bespoke software platforms and digital transformation of traditional mechanical cleaning and inspection services.

2024

British Chamber of Commerce Business Awards: Digital Revolution (National Winner)

Cokebusters was named National Winner in the Digital Revolution category at the British Chamber of Commerce Business Awards.

 

This accolade recognised the company’s high-accuracy ultrasonic inspection technologies, bespoke software platforms and digital transformation of traditional mechanical cleaning and inspection services.

Affiliations

At Cokebusters, we believe that technical excellence is reinforced by the company you keep. Our affiliations span research, industry representation, professional standards and workforce development – reflecting the breadth of disciplines that underpin what we do. These relationships keep us connected to the leading edges of engineering science, regulatory best practice and industry innovation, ensuring that our pursuit of excellence extends well beyond our own walls.

The Welding Institute
twi-global.com
University of Strathclyde
strath.ac.uk
Energy Industries Council
the-eic.com
Research Centre in NDE
rcnde.ac.uk
West Cheshire and North Wales
Chamber of Commerce
wcnwchamber.org.uk