InsightVision
Enterprise

InsightVision Enterprise is Cokebusters’ advanced 3D visualisation and assessment software, developed to provide a clear, immersive understanding of internal asset condition following mechanical pigging and in-line inspection operations.

The web based platform uses validated ultrasonic inspection datasets to generate detailed C-scan representations that allow clients to visualise internal fouling and tube condition in a way that traditional reporting formats cannot achieve.

Visualising Internal Condition

InsightVision Enterprise creates fully interactive, colour-mapped 3D models of individual fired heater process piping that mirror the true configuration of the inspected asset.

These models present inspection data as intuitive heat-map style visualisations, where key dimensional parameters are displayed using colour to convey condition clearly and consistently. This includes:

  • Wall thickness
  • Internal radius
  • Outside radius
  • Coke and deposit thickness

By presenting this information in an intuitive 3D environment, the software enables rapid identification and evaluation of anomalies, patterns and areas of interest across complex tubing networks.

From Data to Understanding

InsightVision Enterprise is designed to support clear communication of inspection results and cleanliness verification.

The platform provides analysts with a wide range of assessment tools to interrogate inspection data efficiently and consistently, enabling both localised and general defects to be identified, classified and prioritised with confidence.

As the only true way of determining whether process tubes are clean, InsightVision Enterprise provides assurance that extends beyond qualitative judgement. Rather than being told that tubes are clean, clients are able to see the condition for themselves.

Supporting Root Cause
Analysis and Decision Making

InsightVision Enterprise also supports root cause analysis by allowing inspection findings to be correlated with structural and operational features such as:

  • Weld locations
  • Hot zones
  • Schedule changes
  • Other geometric or design features

This correlation helps explain why degradation has occurred and supports more informed decisions around cleaning strategy, inspection planning and asset operation.

By presenting the full integrity picture clearly and transparently, InsightVision Enterprise enables productive discussion between Cokebusters technicians and client teams. Next steps can be verified collaboratively during subsequent consultation — whether that involves additional cleaning, targeted inspection or confirmation that no further action is required.

Key Capabilities

  • Interactive 3D visualisation of process tubing
  • Colour-mapped, heat-map style C-scan representations
  • Clear display of wall thickness and deposit profiles
  • Identification and classification of localised and general defects
  • Correlation of defects with structural and operational features
  • Supports verification of cleaning effectiveness
  • Enhances communication, confidence and integrity decision making